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Wide-mouth bottles, 80g/100g/150g/200g/300g/500g, double-walled inner liner cream bottles, face cream bottles, dispensing bottles
Cosmetics Packaging

Wide-mouth bottles, 80g/100g/150g/200g/300g/500g, double-walled inner liner cream bottles, face cream bottles, dispensing bottles

Comprehensive Manufacturing Solutions for Cosmetic Packaging: Wide-Mouth Bottles, Double-Walled Cream Jars, and Dispensing Systems

Executive Summary

In the competitive landscape of cosmetic packaging, success hinges on the seamless integration of precision engineering, manufacturing excellence, and unwavering quality assurance. Ansix Tech, with over 28 years of specialized experience in injection molding and mold manufacturing, has established itself as a premier one-stop injection molding solution provider in China and Vietnam. Operating across four production bases with a fleet of 260 injection molding machines ranging from 30 to 4,000 tons clamping force, the company serves customers across medical devices, automotive, consumer electronics, smart home, and cosmetic packaging industries.

 

This document presents a comprehensive manufacturing solution for cosmetic packaging products including wide-mouth bottles (80g/100g/150g/200g/300g/500g capacities), double-walled inner liner cream bottles, face cream bottles, and dispensing bottles. The framework is organized into five core pillars: hard infrastructure capabilities, mold manufacturing excellence, injection molding process control, full-service lifecycle support, and differentiated commitments that directly address common industry pain points.

FEATURES

  • The Foundation of Excellence — Hard Infrastructure Capabilities That Build Customer Trust

    Precision Mold Manufacturing Equipment

    The cornerstone of any successful injection molding operation is the precision machinery that creates the molds themselves. Ansix Tech operates state-of-the-art five-axis high-speed machining centers capable of achieving complex curved surface machining with profile tolerances of ±0.01mm. This capability ensures that parting lines on cosmetic bottles remain virtually invisible and completely free of burrs—a critical aesthetic requirement for luxury skincare and cosmetic packaging.

     

    The company’s wire EDM (Electrical Discharge Machining) equipment can machine micro-holes and narrow slots down to 0.03mm diameter, essential for intricate bottle thread geometries and thin-walled bottle necks that require exceptional precision to prevent deformation during both molding and customer filling operations.


  • Mold Description

    Product Materials:

    PET PETG PS AS PP

    Mold Material:

    S136ESR

    Number of Cavities:

    8

    Glue Feeding Method:

    Hot runner

    Cooling Method:

    Water cooling

    Molding Cycle

    42.5s


    injection processgsi
  • mold workshops 77mkg
  • The mold manufacturing process and product material selection

    These advanced machining capabilities translate directly into customer value: eliminating post-molding secondary finishing operations, which typically cost customers an additional 10–15% in labor and processing time. Minimizing risk of mold damage during maintenance cycles, as precision-machined surfaces enable consistent re-assembly without re-machining. And enabling complex part geometries that competitors simply cannot achieve with conventional three-axis machining.

     

    Injection Molding Machine Fleet — Consistency at Scale

    The company’s injection molding machine fleet spans clamping forces from 30 tons to 4,000 tons, covering product sizes from small 5g closure components to large 1.5-meter automotive trim panels. For cosmetic packaging applications, machines within the 80–500 ton range are typically deployed, perfectly matched to the geometry and shot weights of wide-mouth bottles, cream jars, and dispensing bottles.

     

    The primary machine fleet includes Japan‘s Fanuc, Sumitomo, Toshiba, Nissei, Austria’s Engel, and Germany‘s Arburg (specializing in liquid silicone rubber and two-component injection molding). These are complemented by domestic Haitian machines for high-volume standard applications. All machines are equipped with all-electric servo drives, delivering stable repeatability accuracy of ±0.1% — ensuring that every molded part across millions of production cycles remains dimensionally identical.

  • Customer value: When production runs extend to millions of units, the cumulative effect of even 0.5% dimensional variation can render entire batches unusable for automated filling lines or closure assembly systems. Ansix Tech’s machine repeatability eliminates this risk, ensuring that year-one parts fit identically to year-five parts without mold rework.

     

    Comprehensive Inspection and Metrology Equipment

    Every mold and every production batch undergoes rigorous dimensional verification using Coordinate Measuring Machines (CMM) and optical imaging systems. Before any mold leaves the factory, a full dimensional inspection report is generated, with critical dimensions maintained at Process Capability Index (CPK) ≥ 1.33 — a statistically validated measure indicating that fewer than 64 parts per million will fall outside specification limits.

     

    This commitment to measurement traceability provides customers with documented proof of quality, not just promises. For ISO 13485-certified medical applications and IATF 16949-certified automotive components, this level of documentation is not optional — it is mandatory.

     

    Part Two: Mold Manufacturing Excellence — Delivering Measurable Customer Value Through Technical Specificity

    Mold quality determines every downstream performance metric: production throughput, part quality consistency, maintenance frequency, and total cost of ownership. Ansix Tech approaches mold manufacturing with the understanding that for our customers, a mold is not merely a tool — it is a revenue-generating asset whose lifecycle economics directly impact product margins.

     

    Mold Life Expectancy — Guaranteed Performance

    Using rigorously selected mold materials, Ansix Tech delivers predictable mold life based on application requirements:

     

    Mold Component Material Selection Application Life Expectancy

    Mold Base P20 (pre-hardened) Standard applications Indefinite with proper maintenance

    Cavity/Core S136, 2344, 8407, SKD61, NAK80, H13 Cosmetic packaging 1,000,000+ cycles

    Glass-filled materials (GF30–50%) M340, 4Cr13, 9Cr18, DC53 High-wear applications 500,000+ cycles Mirror-finish/transparent parts S136 (ESR remelted), 2316 Acrylic/PMMA cosmetic bottles 800,000+ cycles

    The logic behind material selection translates directly to customer savings: materials like 8407 and H13 demonstrate excellent toughness and heat resistance, making them ideal for applications requiring high thermal cycling stability. For corrosive plastics or transparent applications requiring flawless optical clarity, S136 is selected for its superior corrosion resistance and exceptional polishability — achieving surface roughness below Ra0.05μm and preventing mold rust that would otherwise transfer visible defects to finished products.

     

    What this means for customers: A cosmetic brand launching a new skincare line can rely on a single Ansix Tech mold to produce 1 million+ units without re-tooling costs. The avoidance of mid-production mold replacement saves customers approximately

    15,000–50,000 per mold change, plus eliminates 2–4 weeks of production downtime.

     

    Achievable Tolerances Across Cosmetic Packaging Categories

    Precision requirements vary dramatically across product types. Ansix Tech establishes clear, verifiable tolerance commitments:

     

    Product Category Typical Tolerance Critical Features

    Wide-mouth bottle threads ±0.02–0.03mm Thread form must engage closure consistently

    Double-walled jar inner/outer concentricity ±0.05mm total runout Prevents wall thickness variation visible through transparent materials

    Dispensing bottle neck finish ±0.02mm (orifice diameter) Critical for pump and sprayer sealing

    Face cream jar sealing surface ±0.01mm flatness Prevents product leakage and preserves formula integrity

    Every mold is delivered with comprehensive material certification reports and documented heat treatment curves, providing full traceability from raw material purchase to finished mold. For regulated industries, this documentation supports FDA and EU cosmetic regulatory compliance filings.

     

    Mold Type Capabilities — Matching Technology to Production Requirements

    Hot Runner Systems: For high-volume cosmetic packaging production, hot runner systems eliminate runner waste entirely. For a 32-cavity wide-mouth bottle mold producing 500,000 units per month, hot runner technology saves approximately 15–20% in raw material costs annually — representing tens of thousands of dollars in pure material savings.

     

    Stack Molds: When customers require maximum throughput from limited machine capacity, stack molding doubles output without doubling machine footprint. Stack molding systems allow opening, closing, and all remaining injection cycle stages to occur in parallel across two mold faces, resulting in minimal cycle time increases versus conventional single-face molds — effectively doubling productivity from the same injection molding machine.

     

    Two-Shot/Overmolding Molds: For premium cosmetic packaging requiring soft-touch overmolding, living hinges, or multi-material aesthetics, Ansix Tech’s two-shot molding capabilities (utilizing Arburg machines specialized for liquid silicone rubber injection) enable complex geometries that would otherwise require post-mold assembly — eliminating secondary operations and their associated labor costs.

     

    High-Gloss Mirror-Finish Molds: For transparent acrylic cosmetic bottles and face cream jars, surface quality directly communicates product premiumness. Ansix Tech achieves mirror finishes below Ra0.05μm, ensuring molded parts emerge with optically clear surfaces requiring no secondary polishing.

     

    Gate and Runner System Optimization — Eliminating Waste Before Production Starts

    Using Autodesk Moldflow and Sigmasoft CAE software, engineers digitally simulate the entire injection process before any metal is cut. This virtual analysis predicts how molten plastic fills the cavity and identifies potential defects including air traps, weld lines, unbalanced filling, and uneven cooling.

     

    Customer value of simulation-driven design: Weld lines in transparent acrylic cream jars are aesthetically unacceptable for luxury brands — they appear as visible lines where two melt fronts meet, compromising the premium appearance. Through strategic gate placement optimized in the digital twin, Ansix Tech engineers pre-eliminate weld lines before mold manufacturing begins, saving customers weeks of rework cycles and thousands of dollars in mold revisions.

     

    For wide-mouth bottles, gate location determines both appearance and structural integrity. Poor gate placement can cause visible gate vestiges on visible bottle surfaces or create flow-induced orientation that weakens the bottle neck. Simulation ensures gates are placed in optically hidden locations (typically under the bottle label area or within the closure engagement zone) while maintaining balanced filling across all cavities.

     

    Standard Lead Times — Predictable and Accelerated

    Mold Complexity Standard Lead Time Expedited Lead Time Notes

    Simple (single-cavity, basic geometry) 10 calendar days 7 days Suitable for prototyping/pilot runs

    Moderate (4–8 cavities, precision threads) 25–30 calendar days 20 days Typical for cosmetic packaging

    Complex (16–32 cavities, hot runner, multi-shot) 35–45 calendar days 25–28 days High-volume production tooling

    Expedited conditions Validation steps remain intact No skipped steps T0–T3 trials fully executed

    Even under expedited timelines, Ansix Tech maintains complete validation protocols including T0 (first trial), T1 (with modifications), T2 (optimization), and T3 (production-ready) sampling. Rushing mold delivery without proper validation inevitably leads to failed qualification runs and ultimately extends total project timeline — a risk Ansix Tech refuses to accept.

     

    Part Three: Injection Molding Process Control — Eliminating Customer Quality Anxiety

    Customers worry about four primary defects in plastic molded components: sink marks, flash, dimensional instability, and batch-to-batch color variation. Ansix Tech has engineered a comprehensive process control system addressing each concern systematically.

     

    Process Standardization and Parameter Lockdown

    All 260 injection molding machines are networked to a Manufacturing Execution System (MES) that locks all critical molding parameters — temperature profiles, injection pressure, holding pressure, screw speed, cooling time, and ejection sequence — within a controlled database. Only authorized process engineers can adjust parameters, and every change is logged with timestamp and operator identification. Each production batch undergoes first-article and last-article inspection, with dimensional and visual data recorded against the master sample.

     

    MES systems, when properly implemented, can reduce setup time by approximately 40% by storing validated parameters that are recalled with a single command at production restart. For cosmetic packaging requiring frequent color changes across multiple SKUs, this parameter recall capability eliminates manual re-tuning cycles that typically consume 30–45 minutes per color change — compounding to hundreds of hours saved annually.

     

    Dimensional Stability Control — Eliminating Batch-to-Batch Variation

    The most frustrating quality issue for cosmetic brand customers is dimensional drift — where parts produced in January do not fit closures or pumps produced in July. Ansix Tech addresses this through two complementary strategies:

     

    Mold Temperature Zoning: Mold temperature controllers (chillers and heaters) are zoned across the mold geometry, maintaining core and cavity temperature differentials within ±2°C. For double-walled cream jars, which feature significant wall thickness variation between inner and outer walls, precise temperature control prevents differential shrinkage that would otherwise cause ovality or warpage.

     

    Closed-Loop Process Control: For critical dimensional features such as bottle neck thread pitch diameter and dispensing bottle orifice diameter, Ansix Tech integrates in-mold pressure and temperature sensors that feed real-time data back to the injection molding machine controller. The control algorithm automatically compensates for material viscosity variation and environmental temperature changes, maintaining dimensional stability within ±0.02mm across three consecutive production batches produced one week apart.

     

    Surface Quality Standards — Defined and Verifiable

    Product Type Required Surface Finish Verifiable Standard

    Transparent acrylic bottles Bubble-free, flow-line-free Optical clarity ≥90% transmission

    Face cream jars (opaque) Smooth, no visible gate marks Surface roughness Ra ≤0.2μm

    Double-walled jars Matte/textured exterior, smooth interior No visible knit lines

    Electroplated components (cosmetic caps) Sink-mark-free surface No surface defects after plating

    For acrylic cosmetic bottles, the stakes are highest — any internal bubbles, flow marks, or surface haze compromises the premium appearance that justifies luxury pricing. Ansix Tech achieves bubble-free molding through thoroughly dried material, optimized screw design preventing air entrapment, and sufficient back pressure to compact the melt before injection.

     

    Advanced Material Processing Capabilities

    Ansix Tech has accumulated extensive processing experience across a wide range of engineered thermoplastics applicable to cosmetic packaging:

     

    Material Category Specific Grades Applications Key Processing Considerations

    Commodity plastics PP, HDPE, LDPE Wide-mouth bottles (economy grade) Excellent chemical resistance, low cost

    Engineering plastics PET, PETG Transparent bottles, face cream jars Requires strict drying; moisture-sensitive

    High-clarity acrylics PMMA (Acrylic) Premium transparent bottles, double-walled jars Demands absolute dryness; weld-line prone

    Barrier materials EVOH, PCTFE (multi-layer) Oxygen-sensitive cream packaging Co-injection or multi-layer molding

    Liquid silicone rubber LSR (various) Dispensing valves, soft-touch elements Requires specialized Arburg LSR machines

    For cosmetic applications requiring specific safety and regulatory compliance, Ansix Tech works with UL94 V-0 flame-retardant grades and UV-resistant compounds validated to withstand 3,000 hours of accelerated UV exposure without discoloration or mechanical property degradation.

     

    Part Four: Full-Service Lifecycle Support — Reducing Customer Management Costs

    Customers are not simply buying mold manufacturing or injection molding services — they are buying the removal of supply chain complexity. Ansix Tech’s full-service approach spans from early design intervention to post-production maintenance, eliminating multiple vendor interfaces and their associated management overhead.

     

    Early Intervention — Design for Manufacturability (DFM) Before Commitment

    Before mold manufacturing begins, Ansix Tech provides a comprehensive DFM report analyzing:

     

    Draft angle recommendations to enable clean part ejection without surface scuffing

     

    Wall thickness optimization to eliminate sink marks while minimizing cycle time

     

    Gate location recommendations to hide visual blemishes in non-critical areas

     

    Ejector pin placement and allowable witness mark locations

     

    Potential assembly interference issues between bottle and closure

     

    Customer value of DFM: A leading cosmetic brand launching a 150g wide-mouth eye cream jar once approached Ansix Tech with a 3D model featuring a radical undercut geometry. Traditional manufacturing would have required a complex side-action mold costing an additional

    25,000.ThroughDFManalysis,AnsixTechengineerssuggestedadesignmodificationeliminatingtheundercutwhilepreservingthebrand‘saestheticvision—savingthecustomer25,000 in tooling costs and three weeks in project timeline.

     

    Systematic Trial Sampling and Iteration

    Following mold completion, Ansix Tech conducts T0 (first trial), T1 (post-modification), T2 (optimization), and T3 (production-ready) sampling, delivering molded parts after each trial accompanied by detailed improvement reports. For complex double-walled jars and multi-cavity wide-mouth bottle molds, interchangeable inserts allow design variations to be validated without re-machining entire mold bases — enabling customers to sample multiple closure engagement geometries in a single trial run.

     

    Pre-Production Validation — Mitigating Launch Risk

    Before moving to full production, Ansix Tech offers 100–500 molding cycles of pre-production validation. During this phase, the following metrics are documented:

     

    First-pass yield rate and identified defect categories

     

    CPK values for all critical dimensions (target CPK ≥ 1.33)

     

    Verification that mold performance matches simulation predictions

     

    Only upon customer written approval does full production commence. This validation phase prevents the catastrophic scenario of launching high-volume production only to discover mold deficiencies after thousands of defective parts have been molded — a scenario that can cost customers 50,000–200,000 in scrap alone.

     

    Maintenance, Spare Parts, and Long-Term Support

    Every mold is delivered with a complete set of spare wear components including ejector pins, core pins, and any cavity inserts prone to wear. Ansix Tech recommends and performs scheduled mold maintenance every 200,000 cycles, with maintenance reports documenting:

     

    Wear measurements on all moving and contacting surfaces

     

    Cleaning and re-lubrication of sliding components

     

    Water line flush and descaling

     

    Surface polish restoration as needed

     

    Lifetime repair service is offered at cost — no markup on emergency repair services that competitors often use as profit centers. When a cosmetic brand customer‘s mold requires emergency repair due to a dropped core insert during cleaning, Ansix Tech‘s in-house electrode machining center and EDM department enable same-day repair without external vendor delays.

     

    Part Five: Differentiated Commitments — Direct Answers to Common Industry Pain Points

    Generic marketing claims are meaningless to experienced purchasing managers. Ansix Tech instead provides direct, verifiable commitments addressing specific customer frustrations:

     

    Customer Complaint Ansix Tech’s Verifiable Commitment

    “Molds need constant repair, delaying our production schedules.” Every mold undergoes 2,000 cycles of aging testing before delivery, accompanied by documented wear reports. Ansix Tech provides three-year structural mold warranty (excluding normal wear components such as ejector pins and slides).

    “Flash is so bad we need manual trimming — extra labor cost and inconsistent quality.” Parting line surfaces are machined to 0.005mm fit accuracy with self-locking clamp force compensation. Flash is consistently maintained under 0.03mm across all production batches, eliminating manual de-flashing entirely.

    “Dimensions change every time we run the mold — parts won’t fit.” Injection molding machines are equipped with ultrasonic wall thickness sensors providing real-time feedback to holding pressure compensation. In-mold temperature and pressure sensors enable closed-loop control, maintaining critical dimensions within ±0.02mm across batches produced weeks apart.

    “Mold repairs take weeks — why can‘t you fix things faster?” Ansix Tech maintains fully integrated electrode machining and EDM departments on-site. Most mold repairs — including spot welding and insert replacement — are completed within 24 hours. Tool steels including S136, 8407, and SKD61 are maintained in inventory for rapid insert fabrication.

    The Ansix Tech Value Proposition: What We Solve, How We Reduce Costs, and How We Mitigate Risk

    How We Solve Your Quality Problems

    Problem: Inconsistent part quality results in customer returns and brand damage.

     

    Ansix Tech implements four layers of quality assurance: (1) predictive digital simulation identifying defects before steel is cut, (2) precision mold manufacturing with documented tolerances, (3) MES-locked process parameters eliminating operator variability, and (4) real-time in-mold monitoring with closed-loop compensation. The result is molded parts that consistently meet specification across million-part production runs.

     

    How We Reduce Your Costs

    Your cost concerns: Tooling investment, piece-part price, rework expense, and logistics.

     

    Tooling cost reduction: Through DFM analysis, Ansix Tech identifies design modifications that simplify mold construction without compromising aesthetics or function. Eliminating unnecessary complexity typically reduces initial mold costs by 15–25%. For a 16-cavity wide-mouth bottle mold, this translates to 5,000–15,000 in upfront savings.

     

    Per-part cost reduction: Cycle time optimization reduces cooling time by 50–70% through conformal cooling channel design and strategic cooling circuit layout. Faster cycles mean more parts per hour and lower piece-part prices. For high-volume production exceeding 1 million units annually, every second of cycle time reduction generates substantial cumulative savings.

     

    Material cost reduction: Hot runner systems eliminate runner waste entirely, reducing plastic consumption by 15–20% for multi-cavity molds. For PET and acrylic materials costing

    2–5perkilogram,theannualmaterialsavingscanexceed50,000 for a 500,000-unit-per-month production line.

     

    Rework elimination: Precision mold fit (0.005mm parting line accuracy) eliminates manual de-flashing that costs 0.01–0.05perpartinlabor.Formillion−partproductionruns,thisequatesto10,000–50,000 in direct labor savings plus elimination of quality inspection costs for flash defects.

     

    How We Ensure Quality Validation

    Your validation concern: We need proof that parts will perform in our filling and assembly lines.

     

    Ansix Tech provides a three-stage validation package with every new mold:

     

    Stage 1 — Digital Validation: Moldflow simulation results comparing predicted filling, cooling, and warpage behavior against customer acceptance criteria.

     

    Stage 2 — Dimensional Validation: Full CMM dimensional inspection report comparing every critical feature against the approved 3D CAD model, with CPK calculations for features identified as quality-critical.

     

    Stage 3 — Functional Validation: Production-simulated samples (500–1,000 parts) run through your actual filling line, capping equipment, and secondary assembly operations to verify end-to-end compatibility before full production release.

     

    How We Increase Capacity and Guarantee Delivery

    Your production concerns: We need more parts faster, and we need guaranteed delivery dates.

     

    Capacity increase through mold design: Stack molds double output from existing machine capacity without requiring capital investment in additional injection molding machines. For brands experiencing demand surges, this provides immediate capacity relief without six-month equipment lead times.

     

    Capacity increase through process optimization: MES parameter recall reduces color change and setup time from 45 minutes to under 15 minutes. For operations requiring multiple color changes daily, this adds 2–3 hours of effective production time per day — effectively increasing daily capacity by 25%.

     

    Delivery guarantee: Ansix Tech publishes standard lead times for each mold complexity category and adheres to expedited timelines without skipping validation steps. For routine injection molding production, lead times are confirmed based on cavity count, part weight, and material selection before order placement.

     

    Material Selection and Regulatory Compliance

    For cosmetic and personal care packaging applications, material selection must satisfy both performance requirements and regulatory standards. Ansix Tech selects materials based on:

     

    Chemical compatibility: The packaged product — whether oil-based moisturizer, water-based serum, or alcohol-containing toner — must not degrade the container material. Polypropylene (PP) and high-density polyethylene (HDPE) offer excellent chemical resistance for most cosmetic formulations.

     

    Clarity and aesthetics: For transparent bottles and jars, PMMA (acrylic) and PETG deliver optical clarity approaching glass at lower weight and breakage risk. These materials require meticulous drying (typically 3–4 hours at 75–85°C for PMMA) and contamination-free processing to maintain clarity.

     

    Barrier performance: Oxygen-sensitive formulations (vitamin C serums, retinol creams) require EVOH barrier layers achieved through co-injection molding or multi-layer preform molding. Ansix Tech supports these advanced material systems through specialized machine configurations.

     

    Regulatory compliance: Ansix Tech maintains ISO 9001, ISO 14001, IATF 16949, and ISO 13485 certifications, supporting customer compliance with FDA 21 CFR for food-contact materials, EU Cosmetic Regulation (EC) No 1223/2009, and California Proposition 65 requirements.

     

    Conclusion: Why Choose Ansix Tech for Cosmetic Packaging Solutions

    For over 28 years, Ansix Tech has refined the art and science of injection molding across medical, automotive, consumer electronics, and cosmetic applications. Our four manufacturing bases, 260 injection molding machines, 200+ design engineers, and 1,200+ total employees represent an investment in manufacturing excellence that benefits every customer.

     

    When you partner with Ansix Tech for wide-mouth bottles, double-walled cream jars, face cream containers, or dispensing bottles, you receive:

     

    Documented mold life — predictable replacement schedules without unexpected downtime

     

    Verifiable precision — CMM reports and CPK ≥1.33 on all critical dimensions

     

    Cycle-optimized production — lower piece-part prices through cooling system engineering

     

    Risk-mitigated launches — T0 through T3 validation before high-volume release

     

    Responsive support — 24-hour mold repair and lifetime cost-plus maintenance

     

    Contact Ansix Tech to arrange a comprehensive DFM report review for your next cosmetic packaging project. Our engineering team will walk you through our digital simulation, material selection recommendations, and quality validation protocols — demonstrating how we identify and eliminate weld lines, air traps, sink marks, and dimensional drift before they impact your production schedule and brand reputation.

     

     

     

     

    Ansix Tech Co Ltd

    If you have any plans related to Wide-mouth bottles, 80g/100g/150g/200g/300g/500g, double-walled inner liner cream bottles, face cream bottles, dispensing bottles

     , you can contact us at any time. We will turn your ideas into reality, let you realize your dreams, and obtain large orders from the market. Our contact information is info@ansixtech.com. Or contact our CTO, mail: stephen@ansixtech.com

     

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